Planning time fence is used to stabilize production on the shopfloor and procurement in sourcing.
ASCP Plan runs will create planned orders outside of the planning time fence. In the short term if an order was placed within the planning time fence it would adversely impact component schedules, capacity plans and other orders. Effective usage of planning time fence can minimize the churn of order changes.
Operations and orders (planned orders, work orders, purchase orders, transfer orders) with start dates within the planning time fence will not be permitted to be rescheduled or cancelled. Operations and orders with start dates beyond the planning time fence will not be permitted to be rescheduled inside the planning time fence.
The profile option, MSO: Firm Operations/Orders Within Time Fence, controls whether operations and orders that fall within the planning time fence are automatically firmed or not.
Choosing the right option would lead to successful planning, balancing the Demand and Supply and minimizing the churn within the existing orders.
--- Sasi Marisa ---
ASCP Plan runs will create planned orders outside of the planning time fence. In the short term if an order was placed within the planning time fence it would adversely impact component schedules, capacity plans and other orders. Effective usage of planning time fence can minimize the churn of order changes.
Operations and orders (planned orders, work orders, purchase orders, transfer orders) with start dates within the planning time fence will not be permitted to be rescheduled or cancelled. Operations and orders with start dates beyond the planning time fence will not be permitted to be rescheduled inside the planning time fence.
The profile option, MSO: Firm Operations/Orders Within Time Fence, controls whether operations and orders that fall within the planning time fence are automatically firmed or not.
Plan Options in ASCP
The following two plan options will play role in plan output along with planning timefence
- Overwrite
- Append planned Orders
Check the planning time fence option to turn on planning time fence.
The plan output will also depend on the Overwrite and Append Planned Orders options
The overwrite option can be to Overwrite None, All or Outside planning time fence
In this below examples to demonstrate how PTF works, we will use unconstrained plan. Also the leadtime’s are made 0 to simplify. Consider single item demand with PTF set to 8 days.
Items | SK_DTF0 |
Plan Date | 15-Oct-08 |
PTF | 8 |
PTF Date | 24-Oct-08 |
Demand Schedule
Demand Date | Demand Quantity |
21-Oct-08 | 10 |
22-Oct-08 | 10 |
23-Oct-08 | 10 |
24-Oct-08 | 10 |
27-Oct-08 | 10 |
28-Oct-08 | 10 |
29-Oct-08 | 10 |
30-Oct-08 | 10 |
31-Oct-08 | 10 |
Plan Run1:
Plan run with Planning time fence unchecked (turned off)
All the planned orders are aligned with demand dates
Plan Run2:
Plan run with Planning time fence checked (turned ON)
The planned orders are only suggested beyond the PTF. While the demands are from 10/21 – the planned orders are pushed to 10/24.
Now firm some of the planned orders.
The firmed Planned Orders are highlighted as below
Also consider changes in demand dates as below
Forecast Date | Old Demand | New Demand |
21-Oct-08 | 10 | 4 |
22-Oct-08 | 10 | 13 |
23-Oct-08 | 10 | 0 |
24-Oct-08 | 10 | 14 |
27-Oct-08 | 10 | 5 |
28-Oct-08 | 10 | 16 |
29-Oct-08 | 10 | 10 |
30-Oct-08 | 10 | 2 |
31-Oct-08 | 10 | 0 |
Plan Run4:
Set the following options for the next plan run
PTF | Checked |
Overwrite | NONE |
Append Planned Order | Unchecked |
The plan output after the plan run is as follows
In this case, the planning process does not overwrite existing firm planned entries, but deletes any suggested planned orders. In addition, it does not suggest additional demand to the end of the plan.
Demand | 64 |
Supplies | 40 |
Planning with these options could lead to shortage of supply as we are restricting plan from appending planned orders
Plan Run5:
Set the following options for the next plan run
PTF | Checked |
Overwrite | NONE |
Append Planned Order | Checked |
The plan output after the plan run is as follows
The planning process does not overwrite existing firm planned orders, but deletes any suggested planned orders. The planning process then creates (appends) new planned orders at the end of the planning horizon
Demand | 64 |
Supplies | 64 |
Planning with these options could lead to delays of supply
Plan Run6:
Set the following options for the next plan run
PTF | Checked |
Overwrite | Outside PTF |
Append Planned Order | Checked |
The plan output after the plan run is as follows
Deletes planned and firm planned orders outside the planning time fence and deleting all planned entries inside the planning time fence for each item. The planning process creates (appends) new planned orders after the planning time fence date.
Demand | 64 |
Supplies | 64 |
Plan Run7:
Set the following options for the next plan run
PTF | Checked |
Overwrite | All |
Append Planned Order | Checked |
The plan output after the plan run is as follows
In this case the plan deletes all previous planned and firm planned entries and generates new planned orders to satisfy all the demands.
Demand | 64 |
Supplies | 64 |
--- Sasi Marisa ---
Hi ,
ReplyDeleteThat is a great Demonstration.
I would like to have a document on Time Fences(Planning Time Fence , Demand Time Fence and release Time Fence ) in ASCP along with the Test Cases .
Can you please help me out with the same
Is there a way to have the planned orders automatically become firm inside the PTF? Without user interaction.
ReplyDeletewow...very brief and clear explanation.
ReplyDeletethanks sasa
wonderful explanation with examples
ReplyDeleteVery good Info Sasi...Wonderful demonstration
ReplyDeletegreat sharing Sasi.. highly appreciative of your knowledge !!
ReplyDelete